Flare & Safety Systems
Reliable Emission Control & Plant Safety Solutions
Guardian of Plant Safety
Flare systems are the ultimate safety devices in refineries and petrochemical plants, ensuring the safe disposal of flammable gases during emergency relief or overpressure scenarios.
We design, supply, and install advanced flare systems that prioritize safety, reliability, and environmental compliance. Our solutions are engineered to minimize radiation, noise, and smoke, adhering to API 521 and API 537 standards.
Technical Capabilities
Complete flare packages tailored to process conditions and radiation limits.
Flare Stacks
We provide various structural support types based on plot space and height requirements.
- Self-Supported Stacks
- Guyed Wire Supported Stacks
- Derrick Supported Structures
- Enclosed Ground Flares
Ignition Systems
Reliable ignition is non-negotiable. Our systems ensure immediate lighting of waste gases under all weather conditions.
- Flame Front Generator (FFG)
- High Energy Ignition (HEI)
- Pilot Burners with thermocouple monitoring
Design Specifications
| Parameter | Description |
|---|---|
| Design Codes | API 537, API 521, ASME STS-1 |
| Tip Types | Sonic, Subsonic, Steam/Air Assisted, Utility |
| Destruction Efficiency | > 98% (Standard) / > 99.5% (Enclosed) |
| Radiation Limit | Designed to maintain safe sterile radius (e.g., 1.58 kW/m²) |
| Material | Heat Resistant Stainless Steel (310S, Inconel 625) |
Precision engineered flare tips for optimal combustion
Scope of Services
- Hydraulic & Radiation Simulation (FlareSim)
- CFD Dispersion Analysis
- Supply of Tips, Risers, and Structures
- Ignition Control Panels (Local/Remote)
- Knock-out Drum (K.O. Drum) & Seal Drum Design
- Site Erection & Guy Wire Tensioning
- Retractable Pilot Systems
- Spare Parts & Maintenance
Prioritize safety and compliance
Contact our experts for a reliable flare system design.